MiniBOOSTER Hydraulic Intensifier M-HC2D-029-9.0-1K40
- Payment by invoice possible
- Not currently in stock, contact us for factory lead times
- Payment by invoice possible
- In stock at factory, ready to ship in estimated 1-2 weeks, contact us for expedited options
- Del Rey is proud to be the exclusive distributor of iLumiGlo products
- Del Rey is proud to be the exclusive distributor of Waagene products
- Payment by invoice possible
- Low quantities typically kept on hand; please contact us for availability at lead time
- Authorized MiniBOOSTER distributor & hydraulic excellence partner
Product Description
The M-HC2D – 029 – 9.0 – 1K40 In-line Intensifier System is designed to boost the hydraulic pressure from the pump to the workload. It operates only when needed, to save energy. Furthermore, the M-HC-029 Intensifier System is designed with a pilot-operated directional valve on the high-pressure side, making it possible to alternately boost the high pressure to respectively the A or B side of, for example, a cylinder. The system has three extended features compared to standalone boosters: sequence adjustment, pressure adjustment and safety relief adjustment. The system is dynamical by means of being able to provide flow at high pressure for intermittent use (< 10 min duty cycle).
Typical applications
Mobile attachments; motors – steering systems – cutters – crushers – shears, off highway equipment, injection molding machines and hydraulic presses. Applicable to machines with insufficient pump capacity to prevent machine stoppage when peak pressures occur.
Easy installation
M-HC-029 is provided with four mounting holes for throughbolt installation. The four connection ports are placed logically in pairs and in line of each other on the HIC block. All surfaces are electroplated for good protection and fine surface finish.
Additional information
Specifications
- Automatically activated (sequence valve)
- High pressure in both directions
- High pressure – up to 500 bar (7,250 psi)
- Max. inlet pressure = 350 bar (5,000 psi)
- Fast fill – system flows up to 40 l/min
- Adjustable outlet pressure
- Extended service life
- Robust design
- Flexible design; several intensification factors
- Switch from by-pass to intensified flow
Function Description
The system autonomously directs hydraulic oil from the pump to the workload at max flow when workload back pressure nears pump max pressure. A sequence valve channels oil to a booster, increasing pressure seamlessly. A relief valve regulates maximum output pressure, optimizing performance without user intervention.
Function Diagram
Function Diagram M-HC2D-029-9.0-1K40
Dimensions Drawing
Dimension Diagram M-HC2D-029-9.0-1K40
Connection Type
Connection | P / T / Z / H | M (P / H / 1), F1_ / F2_ |
---|---|---|
M-HC2D-029-1K40 | 3/8″ BSPP | 1/4″ BSPP |
Ordering an M-HC-029
Ordering example of an M-HC-029 for 500 bar, connection tube BSPP with HC2D i = 9.0, static use:
M-HC2D-029-1K40 mounted with HC2D – 1.6 – A – D
Guidance to calculate the intensification factor for dynamic or static use is at the bottom of this section.
Attention note!
Valve pre-settings are required, please specify when ordering the intensifier system.
Selection of intensifier system
Ordering code | Connection | Bypass flow | Max. pressure | Weight |
---|---|---|---|---|
M-HC2D-029-1K40 | Tube | 40 l/min | 500 bar | 23.0 kg |
Selection of intensification factor
HC2D-_._-A-D | HC3-_._-A-D |
---|---|
1.6 | 1.5 |
1.9 | 2.0 |
2.2 | 2.8 |
2.6 | 3.2 |
3.2 | 4.0 |
4.0 | 5.0 |
5.0 | 6.6 |
6.6 | 9.0 |
9.0 |
The intensification factor depends on available inlet and desired outlet pressure. To calculate the initial factor, use the following formular:
i = Desired high pressure / pump pressure
Desired pressure: 500 bar
Pump pressure: 207 bar
i = 500 / 207 = 2.4
For static use: Select an intensification factor higher or equal to the calculated value. In this example calculated i = 2.4, select factor i = 2.6. The desired pressure of 500 bar is finally adjusted with the Pressure Reducing Valve (5).
For dynamic use: Select an intensification factor 40% higher than the calculated value. In this example calculated i = 500 / 207 = 2.4 + 40% = 3.4, select factor i = 4.0. The desired pressure of 500 bar is finally adjusted with the Relief Valves (6).
Max. tightening torque BSPP
P / T / Z / H | M (P / H / 1),F1_ / F2_ | |
---|---|---|
3/8″ BSPP | 1/4″ BSPP | |
with steel washer | 6.0 da/Nm | 4.0 da/Nm |
with cutting edge | 6.0 da/Nm | 4.0 da/Nm |
Max. tightening torque flange mounting
Mounting bolt | ||
---|---|---|
M10 | 7.0 da/Nm |