MiniBOOSTER Hydraulic Intensifier HC1-2.8-G-9

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Product Description

The HC1 – 2.8 – G – 9 is a lightweight hydraulic cartridge miniBOOSTER, weighing just 0.75 kg/ 1.5 lbs, suitable for mounting on or within manifolds, cylinders, or similar devices. It increases supplied pressure to a maximum outlet pressure of 500 bar and automatically adjusts for oil consumption to sustain high pressure. Outlet pressure adjustment is achieved by modulating the supplied pressure.

Additional information

Product specification

  • HC1-9 versions: 7 different intensification factors.
  • PIN: 20–207 bar.
  • PH: 500 bar maximum.
  • PRETURN: As low as possible (return pressure to tank).
  • POUTLET: PH = (PIN – PRETURN) x intensification factor.
  • Mounting: Cartridge.
  • Weight: 0.75 kg/ 1.5 lbs.

Model versions

  • A model = no dump valve.
  • B model = with dump valve.
  • G model = direct proportionally controlled.

Material certificate 2.8 on request

Flow Rates

Intensification Factor i Max.Intensified Outlet flow i/min Max. Inlet flow i/min
1.5 2.8 8.0
2.0 2.1 8.0
2.8 1.5 8.0
3.2 1.3 8.0
4.0 1.1 8.0
5.0 0.9 8.0
6.2 0.7 8.0

Function description

The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high-pressure side H. In this condition maximum flow through the booster is achieved, giving a fast-forward function. When pump pressure is reached on the high-pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on the high-pressure side H is reached. If a pressure drop on the high-pressure side exists due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.

Function diagram

Function diagram HC1-2.8-G-9

Dimension

Dimension drawing HC1-2.8-G-9

Ordering an HC1-9

Ordering example of an HC1-9 with i = 2.8, DV incorporated: HC1 – 1.5 – G – 9

Attention note!

The G-model is available in 2 variants, when ordering please specify accordingly:

  • Dynamic – low hysteresis: Ordering example of an HC1-9 with i = 1.5 RV incorporated: HC1 – 2.8 – G – 9.
  • Fail safe – high hysteresis: The RV valve opening ratio is to be determined on individual basis. Contact our technical support.

Ordering example of an HC1-9 with i = 2.8 RV with opening ratio x.x incorporated: HC1 – 2.8 – G – x.x – 9

Model

  • HC1

Intensification,

  • Select factor
  • See flow rate table

Model Version.

  • Select type
  • A = without DV
  • B = with DV
  • G = with proportional valve

Connections

  • 9

Mounting

Mounting-Instruction HC1-2.8-G-9